{"id":35910,"date":"2025-03-05T20:24:31","date_gmt":"2025-03-05T19:24:31","guid":{"rendered":"https:\/\/fovsrl.com\/?post_type=product&p=35910"},"modified":"2025-03-07T19:03:25","modified_gmt":"2025-03-07T18:03:25","slug":"presscast","status":"publish","type":"product","link":"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/","title":{"rendered":"PressCast – Versatile pressure casting systems"},"content":{"rendered":"

Engineered for Demanding High-Volume Production<\/h3>\n

PressCast <\/strong>3 and 5 are our flagship pressure-over-vacuum casting systems, designed specifically for high-volume jewelry manufacturers with stringent requirements.<\/p>\n

Exceptional Quality Casting for a Range of Metals<\/h3>\n

PressCast\u00a0 <\/strong>machines\u00a0 excel\u00a0 in\u00a0 producing\u00a0 high-quality\u00a0 castings,\u00a0 including “stone-in-place” casting, for all low melting point metals and alloys commonly used in jewelry manufacturing – gold, silver, brass, and more.<\/p>\n

High-Pressure Casting for Impeccable Detailing<\/h3>\n

With a high casting pressure of up to 6 bar, PressCast <\/strong>systems ensure excellent casting results and flawless filling of intricate details. An integrated thermocouple probe and temperature controller guarantee consistent casting quality and repeatability.<\/p>\n

Advanced Induction Heating for Efficient Melting<\/h3>\n

The advanced powerful induction heating technology in PressCast <\/strong>utilizes low frequency (6kHz) and electromagnetic pulsing, providing fast, efficient melting and superior mixing of the molten metal.<\/p>\n

Intuitive LCD Touch Control Panel<\/h3>\n

The LCD Touch control panel offers a user-friendly interface with intuitive visual feedback. It efficiently manages process parameters, user input, settings adjustments, and stores multiple programs.<\/p>\n

 <\/p>\n

\n

Features<\/h2>\n
    \n
  • Dual chamber injection casting system with pressure over vacuum.<\/li>\n
  • High-pressure casting (6 bar) with pneumatic flask lift.<\/li>\n
  • Graphite stopper rod centrally positioned in the crucible.<\/li>\n
  • Accurate temperature control with a thermocouple embedded in the sealing rod.<\/li>\n
  • Multiple programs: 10 programmable cycles with 1O parameters per cycle.<\/li>\n
  • Integrated vacuum pump: 100 mbar with 40m3\/hr capacity.<\/li>\n
  • Argon required for casting: maximum 60 L at 2 bar pressure.<\/li>\n
  • Optional high-capacity granulation system.<\/li>\n<\/ul>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    <\/td>\nPressCast-3J<\/td>\nPressCast-5J<\/td>\n<\/tr>\n
    Power(max)<\/strong><\/td>\n11.0 kW<\/td>\n11.0 kW<\/td>\n<\/tr>\n
    Frequency<\/strong><\/td>\n6 kHz<\/td>\n6 kHz<\/td>\n<\/tr>\n
    AC<\/strong> Line,<\/strong><\/p>\n

    (50\/60Hz), 3 Phase<\/td>\n

    		400V\u00b1l0%<\/td>\n400V\u00b1l0%<\/td>\n<\/tr>\n
    230 V \u00b1 10% (optional)<\/td>\n230 V \u00b1 10% (optional)<\/td>\n<\/tr>\n
    Melting Temperature<\/strong> (max)<\/strong><\/td>\n1300 \u00b0(<\/td>\n1300\u00b0(<\/td>\n<\/tr>\n
    Crucible Capacity<\/strong><\/td>\n3 kg Au<\/td>\n5 kg Au<\/td>\n<\/tr>\n
    Crucible Volume<\/strong><\/td>\n208 cm3<\/sup><\/td>\n430 cm3<\/sup><\/td>\n<\/tr>\n
    Flask Size (max), <\/strong>DxH<\/td>\n120 mm x 300 mm<\/td>\n120 mm x 300 mm<\/td>\n<\/tr>\n
    Vacuum Pump<\/strong><\/td>\nIncluded<\/td>\nIncluded<\/td>\n<\/tr>\n
    Cooling Requirements <\/strong>water system quoted upon request<\/td>\n <\/p>\n

     <\/p>\n

    Water (External)<\/td>\n

    		 <\/p>\n

     <\/p>\n

    Water (External)<\/td>\n<\/tr>\n

    Cooling<\/strong> Water (min)<\/strong><\/td>\n5.8 LpM (1.53 GpM)<\/td>\n5.8 LpM (1.53 GpM)<\/td>\n<\/tr>\n
    Inlet Water Temperature (max)<\/strong><\/td>\n35 \u00b0(<\/td>\n35 \u00b0(<\/td>\n<\/tr>\n
    Weight<\/strong><\/td>\n290 kg (639.3 Lb)<\/td>\n425 kg (937 Lb)<\/td>\n<\/tr>\n
    Dimensions, <\/strong>LxWxH<\/td>\n70 cm x 101 cm x 135 cm<\/p>\n

    (27.6″ X 39.8″ X 53.1″)<\/td>\n

    		70 cm x 101 cm x 135 cm<\/p>\n

    (27.6″x 39.8″x 53.1″)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n

    \n

    Induction pressure casting machines utilize induction heating to melt and mix metals efficiently. These high-volume, versatile pressure over vacuum systems are suitable for jewelry manufacturers with demanding requirements. High casting pressure ensures excellent results and perfect filling of the finest details.<\/p>\n

    MATERIAL LOADING: PREPARATION FOR PERFECTION<\/h3>\n

    Before beginning the process, ingots or scrap are carefully loaded, paving the way for a seamless casting experience.<\/p>\n

    AIR PURGING FOR OPTIMAL CASTING ENVIRONMENT<\/h3>\n

    To ensure an environment for flawless casting, both the melting and casting chambers undergo a thorough air purging process. This involves deep vacuuming followed by argon refilling, repeated multiple times to eliminate all oxygen. The final step involves backfilling the chambers with argon, setting the stage for efficient melting and casting.<\/p>\n

    MELTING: PRECISION-DRIVEN PROCESS<\/h3>\n

    Upon argon backfill, heating commences. An optical sensor, paired with a built-in temperature controller, monitors and maintains the alloy at the ideal temperature. A viewfinder allows for enhanced process oversight, ensuring every melt meets our exacting standards.<\/p>\n

    PRESSURE AND VACUUM INTEGRATION FOR FLAWLESS CASTING<\/h3>\n

    During the injection and compression phase, the plunger is raised to apply the correct pressure and vacuum, optimizing the casting process. Pressure is applied to the melting chamber, while the vacuum is drawn from the casting chamber, mitigating miscasting, and significantly reducing shrinkage porosity. For optimal results, a precise vacuum\/pressure profile is maintained throughout the phase.<\/p>\n","protected":false},"excerpt":{"rendered":"

    Engineered for Demanding High-Volume Production PressCast 3 and 5 are our flagship pressure-over-vacuum casting systems, designed specifically for high-volume jewelry manufacturers with stringent requirements. Exceptional Quality Casting for a Range of Metals PressCast\u00a0 machines\u00a0 excel\u00a0 in\u00a0 producing\u00a0 high-quality\u00a0 castings,\u00a0 including “stone-in-place” casting, for all low melting point metals and alloys commonly used in jewelry manufacturing […]<\/p>\n","protected":false},"featured_media":35931,"template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[4694,4689],"product_tag":[],"class_list":{"0":"post-35910","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-casting-furnaces","7":"product_cat-induction-casting","9":"first","10":"instock","11":"taxable","12":"shipping-taxable","13":"product-type-variable"},"acf":[],"yoast_head":"\nPressCast - Versatile pressure casting systems - Fov srl<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"PressCast - Versatile pressure casting systems - Fov srl\" \/>\n<meta property=\"og:description\" content=\"Engineered for Demanding High-Volume Production PressCast 3 and 5 are our flagship pressure-over-vacuum casting systems, designed specifically for high-volume jewelry manufacturers with stringent requirements. Exceptional Quality Casting for a Range of Metals PressCast\u00a0 machines\u00a0 excel\u00a0 in\u00a0 producing\u00a0 high-quality\u00a0 castings,\u00a0 including “stone-in-place” casting, for all low melting point metals and alloys commonly used in jewelry manufacturing […]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/\" \/>\n<meta property=\"og:site_name\" content=\"Fov srl\" \/>\n<meta property=\"article:modified_time\" content=\"2025-03-07T18:03:25+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/fovsrl.com\/wp-content\/uploads\/presscast-1.png\" \/>\n\t<meta property=\"og:image:width\" content=\"388\" \/>\n\t<meta property=\"og:image:height\" content=\"388\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/\",\"url\":\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/\",\"name\":\"PressCast - Versatile pressure casting systems - Fov srl\",\"isPartOf\":{\"@id\":\"https:\/\/fovsrl.com\/en\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/fovsrl.com\/wp-content\/uploads\/presscast-1.png\",\"datePublished\":\"2025-03-05T19:24:31+00:00\",\"dateModified\":\"2025-03-07T18:03:25+00:00\",\"breadcrumb\":{\"@id\":\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/#primaryimage\",\"url\":\"https:\/\/fovsrl.com\/wp-content\/uploads\/presscast-1.png\",\"contentUrl\":\"https:\/\/fovsrl.com\/wp-content\/uploads\/presscast-1.png\",\"width\":388,\"height\":388},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\/\/fovsrl.com\/en\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Shop\",\"item\":\"https:\/\/fovsrl.com\/en\/shop\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"PressCast – Versatile pressure casting systems\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/fovsrl.com\/en\/#website\",\"url\":\"https:\/\/fovsrl.com\/en\/\",\"name\":\"Fov srl\",\"description\":\"\",\"publisher\":{\"@id\":\"https:\/\/fovsrl.com\/en\/#organization\"},\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/fovsrl.com\/en\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Organization\",\"@id\":\"https:\/\/fovsrl.com\/en\/#organization\",\"name\":\"Fovshop - Legor\",\"url\":\"https:\/\/fovsrl.com\/en\/\",\"logo\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/fovsrl.com\/en\/#\/schema\/logo\/image\/\",\"url\":\"https:\/\/fovsrl.com\/wp-content\/uploads\/2023\/02\/logo-fov-fill-15fd1ce3.png\",\"contentUrl\":\"https:\/\/fovsrl.com\/wp-content\/uploads\/2023\/02\/logo-fov-fill-15fd1ce3.png\",\"width\":114,\"height\":70,\"caption\":\"Fovshop - Legor\"},\"image\":{\"@id\":\"https:\/\/fovsrl.com\/en\/#\/schema\/logo\/image\/\"}}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"PressCast - Versatile pressure casting systems - Fov srl","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/fovsrl.com\/en\/product\/induction-casting\/casting-furnaces\/presscast\/","og_locale":"en_US","og_type":"article","og_title":"PressCast - Versatile pressure casting systems - Fov srl","og_description":"Engineered for Demanding High-Volume Production PressCast 3 and 5 are our flagship pressure-over-vacuum casting systems, designed specifically for high-volume jewelry manufacturers with stringent requirements. 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